文章摘要
庄永飞,杨桥材.背压式液压系统改造提高生料立磨 运行稳定性[J].水泥工程,2026,39(2):82-84
背压式液压系统改造提高生料立磨 运行稳定性
Retrofit of backpressure hydraulic system to enhance operational stability of raw material vertical mill
  
DOI:
中文关键词: 生料立磨  液压系统  缓振装置  过滤装置
英文关键词: raw material vertical mill  hydraulic system  cushioning vibration device  filter device
基金项目:
作者单位
庄永飞 江苏指南润滑液压科技有限公司 
杨桥材 成县祁连山水泥有限公司 
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中文摘要:
      针对生料立磨运行中振动超标、电耗高、抬辊时间长及液压系统故障频发等问题,本文研究通过实施背压式液压系统改造,采用二供四辊配置、油缸背压蓄能器缓冲及管路单向过滤装置,显著提升系统缓冲能力与油液清洁度。改造后,立磨振动值降低30%,主电机平均电流减少10 A,实现了节能降耗与稳定运行。本文详细阐述了改造方案、原理及效果,可为类似设备优化提供参考。
英文摘要:
      Addressing issues such as excessive vibration, high power consumption, prolonged roller lifting time, and frequent hydraulic system failures during the operation of a raw material vertical mill, this paper investigates a retrofit solution employing a backpressure hydraulic system. The modifications include adopting a two-supply, four-roller configuration, integrating cylinder backpressure accumulators for cushioning, and installing in-line filtration devices in the piping. These improvements significantly enhance the system's buffering capacity and oil cleanliness. Post-retrofit results show a 30% reduction in mill vibration and a 10A decrease in the average main motor current, achieving both energy savings and enhanced operational stability. This paper elaborates on the retrofit, principles, and outcomes, serving as a reference for optimizing similar equipment.
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